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Tech Specs

Hardware

Processing Core

32-bit 1 GHz ARM Processor

4 GB Flash Memory

512 MB RAM

Digital Inputs and Outputs

(8) 5 to 24 VDC, Sink or Source

(1) (1) SPDT, 30 VDC or 250 VAC at 1A, resistive load only Relay Output

Com Ports

(1) IEEE 802.3, 10/100 Mbps, Auto-MDIX, RJ-45 Ethernet

(2) RS-232, 300 to 115.2k baud, full-duplex Serial

Install Specs

Voltage

100 to 240 VAC, 50 to 60Hz

Power

XL810-1: 80W

XL810-2: 160W

XL610: 50W

XL410: 30W

Environmental

0º to 50ºC ambient

5% to 95% relative humidity (non-condensing)

Dimensions and Weight

XL810-1: 26.2 x 13.7 x 3.5 in / 19 lb

XL810-2: 50.2 x 13.7 x 3.5 in / 33 lb

XL610: 31.0 x 15.9 x 3.5 in / 23 lb

XL410: 23.4 x 8.4 x 3.5 in / 9 lb

Built-In Reports

Full-featured reporting and analytics including built-in reports and instant export to Microsoft Excel.

Monitor

All Production: Advanced Analytics: Production Overview, Target Overview, Counts, Reject Count, Cycles, Cycle Times, Cycle Time Audit, Production Time, Run Time, Down Time, OEE Factors, OEE Lost Time, Six Big Losses, Six Big Losses Time, TEEP Overview, TEEP Factors, Hidden Factory

Andon: Production Overview, OEE, OEE Losses, Production Time, Speed (PPH), Speed (PPM)

Timeline: Efficiency, OEE, Production State, Part Efficiency, Part OEE, Part Labor Efficiency

Total Production Timeline™

Scoreboard

Analyze

Advanced Analytics: Production Overview, Target Overview, Counts, Reject Count, Cycles, Cycle Times, Cycle Time Audit, Production Time, Run Time, Down Time, OEE Factors, OEE Lost Time, Six Big Losses, Six Big Losses Time, TEEP Overview, TEEP Factors, Hidden Factory

OEE

Six Big Losses

TEEP (Hidden Factory)

Down Time

Changeover

Performence Loss

Quality Loss

Teams and Labor

Improve

Top Losses

View Comments

Custom Reports

Create custom Dashboards by combining any of our nine widgets to craft your perfect production report. You can use the floating toolbar to add a new section, move or delete an existing section, and choose between eight different column layouts. You can also add collapsible headings to any section, and drag-and-drop widgets to easily rearrange your dashboard layout.

Widgets

Andon

Chart

Chronogram

Event List

KPI

KPI Group

Pivot Table

Table

Top Losses

Dimensions

Dimensions are descriptive (qualitative or categorical) attributes of data. XL includes 20 dimensions:

Production-Based

Shift, Ordinal Shift, Part, Job, Team, Production State, Reasons, Reject Reasons, Impact, Production Phase

Asset-Based

Enterprise, Site, Area, Work Center

Time-based

Hour, Day, Day of Week, Week, Month, Quarter, Year

Metrics

XL includes over 100 metrics (available both in real-time and for historical analytics) within 10 groups (Download Metric List):

Count Metrics

In Count, Good Count, Reject Count, Total Count, End of Line Count, WIP Count

Startup Rejects, Production Rejects

Percent Good, Percent Reject

Cycle Metrics

Current Cycle Time, Previous Cycle Time, Current Ideal Cycle Time

Run Cycles, Small Stops, Partial Cycles, Total Cycles, Equipment Cycles

Ideal Time, Run Cycle Lost Time, Small Stop Lost Time, Partial Cycle Lost Time, Total Cycle Time

Avg. Ideal Cycle Time, Avg. Cycle Time, Avg. Run Cycle Time, Avg. Small Stop Time

Labor Metrics

Current Team Size, Team Size

Current Target Labor per Piece, Target Labor per Piece

Total Labor, Earned Labor, Lost Labor

Pieces per Labor Hour, Good Pieces per Labor Hour

Labor per Piece, Labor per Good Piece

Labor Efficiency

Target Metrics

Current Takt Time, Target Cycles, Target Count

Pace Timer, Takt Time

Percent Variance, Time Variance, Count Variance

Efficiency

Planning Metrics

Goal Count, Good Count Left, Percent Done

Rate Metrics

Current In Speed PPM, Current In Speed PPH

Current Good Speed PPM, Current Good Speed PPH

Current Reject Speed PPM, Current Reject Speed PPH

Current Total Speed PPM, Current Total Speed PPH

Current End of Line Speed PPM, Current End of Line Speed PPH

In Speed PPM, In Speed PPH

Good Speed PPM, Good Speed PPH

Reject Speed PPM, Reject Speed PPH

Total Speed PPM, Total Speed PPH

End of Line Speed PPM, End of Line Speed PPH

In Rate PPM, In Rate PPH

Good Rate PPM, Good Rate PPH

Reject Rate PPM, Reject Rate PPH

Total Rate PPM, Total Rate PPH

End of Line Rate PPM, End of Line Rate PPH

Target Rate PPM, Target Rate PPH

Rate Efficiency

Production Time Metrics

Run Time, Down Time, Planned Stop Time, Not Scheduled Time

Percent Run, Percent Down, Percent Planned Stop

Last Run Time, Last Down Time, Last Planned Stop Time, Last Not Scheduled Time

Target Time, Event Target, Event Efficiency, Event Variance, Event Time Variance

Elapsed Time, Remaining Time, Remaining Percent, Production Phase Remaining Time

Manufacturing Time, Production Time, All Time

MTBF, MTTR

Calendar Day Number, Production Day Number, Duration, Start Time, End Time

OEE Metrics

OEE, Availability, Performance, Quality

Fully Productive Time

OEE Loss, Availability Loss, Performance Loss, Quality Loss

OEE Lost Time, Availability Lost Time, Performance Lost Time, Quality Lost Time

Six Big Loss Metrics

Down Loss, Planned Stop Loss, Cycle Loss, Small Stop Loss, Startup Reject Loss, Production Reject Loss

Down Lost Time, Planned Stop Lost Time, Cycle Lost Time, Small Stop Lost Time, Startup Reject Lost Time, Production Reject Lost Time

TEEP

TEEP, Utilization, Schedule Loss, Schedule Lost Time, Hidden Factory Time, Production Loss, Production Lost Time

Warranty

Every XL includes a 3-year limited warranty (parts and labor).

What's included in your 90-day free trial?
Andon Report
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